MUC-GPR: Multiphase Cooling for Green Propellant Rocket Engine

Funder
MUC-GPR
Value
ESA, GSTP Element 1 “Develop” (with DLR)
Duration
Value
Status
Status
MUC-GPR investigated the feasibility of two-phase, evaporative regenerative cooling for a 500 N-class methane/oxygen thruster, where the cryogenic coolant changes phase directly inside the cooling channels instead of in separate heat exchangers.

The work underpins DeltaOrbit's Cryogenic Propulsion Module for in-space transportation, where a simple, pump-free, self-pressurised architecture is essential.

DeltaOrbit led the activity with a combined experimental and analytical approach: a baseline gas-cooled chamber, a calibrated transient heat-transfer model, and a redesigned, additively manufactured chamber tested across two hot-fire campaigns. The final engine reached stable, repeatable operation at around 550 N thrust with Isp above 341 s and combustion efficiency near 95 percent, at a chamber mass below 1 kg, while confirming lower pressure losses than an equivalent gas-cooled design. It concluded with a validated cooling correlation and a clear path toward a closed-loop cryogenic engine, with zero-boil-off storage identified as the next step.

More
ACCT-LRE
ESA
ACCT-LRE: Advanced Closed-Loop Control Technologies for Liquid Rocket Engines
HyRiMO
ESA FIRST! programme
HyRiMO: Hypergolizing Rocket Injector for Methane and Oxygen
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